ABB VirtualArc 1.1

ABB VirtualArc, developed by ABB, is an offline simulation and optimization tool for robotic arc welding. It helps engineers and programmers select robust process parameters before production by modeling how changes in speed, voltage, current, wire-feed rate, contact tip to work distance, and torch angles affect weld quality. Integrated with ABB’s RobotStudio and ArcWelding applications, VirtualArc predicts outcomes such as bead geometry, penetration, and heat input, allowing users to compare parameter windows and target consistent, defect-resistant results.

By replacing trial-and-error with data-driven simulation, VirtualArc reduces tryout time, scrap, and consumable use while accelerating commissioning. Validated settings can be transferred directly to ABB robots and controllers, improving repeatability across cells and shifts. Ideal for new product introductions and continuous improvement, VirtualArc supports MIG/MAG and other arc-welding processes to help manufacturers achieve faster setup and higher, more consistent weld quality.

ABB VirtualArc is developed by ABB. The most popular version of this product among our users is 1.1.